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Workstation pressures & cylinders

The three pressure zones of the anaesthetic machine, what lives in each, and the cylinder data that goes with them.

The three pressure systems

The machine is divided by where the pressure drops occur. Learn the zones by their boundaries and the components fall into place.

HIGH pressure cylinder → 1st-stage regulator 1900–2200 psig 45 psig INTERMEDIATE regulator / pipeline → flowmeter valves ~50 psig (345 kPa) 14–16 psig LOW pressure flowmeters → common gas outlet ~atmospheric Cylinder regulator is set to 45 psig — deliberately BELOW the 50 psig pipeline, so the machine draws from the pipeline when both are open. The low-pressure system is what the negative pressure leak test checks.
ZoneBoundariesComponents
High pressure Cylinder → first-stage regulator. The only part exposed to full cylinder pressure Hanging yoke, yoke block with check valve, cylinder pressure gauge, first-stage regulator
Intermediate pressure Pipeline inlet / first-stage regulator → flowmeter valves. About 37–55 psig, nominally 50 Pipeline inlets and gauges, pipeline check valves, ventilator power inlet, oxygen supply pressure alarm, fail-safe valve, oxygen flush, second-stage regulators, flowmeter valves
Low pressure Flowmeter tubes → common gas outlet. Only slightly above atmospheric Flowmeter tubes, vaporisers, one-way check valve (some machines), common gas outlet

The details that get asked

  • Why 45 psig from the cylinder regulator? It is set below the 50 psig pipeline pressure, so with both supplies open the machine preferentially draws from the pipeline and spares the cylinder.
  • Oxygen flush delivers 35–75 L/min at ~50 psig, bypassing the flowmeters AND the vaporisers. Hence its two dangers: barotrauma, and dilution of the volatile agent with risk of awareness.
  • Second-stage regulators reduce pressure further — to about 14–16 psig for oxygen and 26 psig for nitrous oxide — so flowmeter accuracy is preserved despite supply fluctuations.
  • The low-pressure system is the most vulnerable to leaks: thin-walled components, downstream of every safety device. That is exactly what the negative pressure leak test interrogates.

Cylinder data (E-size, as hung on the machine)

GasISO colourCapacityPressureState in cylinder
OxygenWhite body and shoulder625–700 L137–155 bar (1900–2200 psig)Gas
Nitrous oxideBlue1590 L51 bar (745 psig)Liquid + vapour
Medical airWhite/black quartered shoulder625–640 L137 barGas
Carbon dioxideGrey1590 L57 bar (838 psig)Liquid + vapour
Entonox (50:50)Blue with white shoulder~1800 L137 barGas
HeliumBrown~500 L137 barGas

Larger H cylinders used as pipeline backup: oxygen ~6600 L at 2200 psig; nitrous oxide ~15 900 L at 745 psig.

Why the gauge lies for nitrous oxide

  • Oxygen's critical temperature is −118 °C, so at room temperature it is a true gas obeying Boyle's law. A half-empty cylinder reads half pressure — the gauge tells you the contents.
  • Nitrous oxide's critical temperature is 36.5 °C (carbon dioxide's is 31 °C), so it sits as liquid in equilibrium with vapour. The gauge stays fixed at 745 psig until the last liquid evaporates — at which point only about 250 L remain and pressure then falls rapidly.
  • The only reliable way to assess N₂O content is to weigh the cylinder against its tare weight.
  • Cooling on use: rapid withdrawal causes latent heat loss, frosting, and a fall in vapour pressure — so a gauge read during heavy use underestimates the contents.

Filling ratio — check this one against your local convention

  • Filling ratio = weight of liquid ÷ weight of water the cylinder would hold. Overfilling risks a dangerous pressure rise as temperature rises.
  • The conventional UK/exam figures are 0.75 in temperate climates and 0.67 in tropical climates. Your source PDF states these the other way round — the 0.75-temperate / 0.67-tropical pairing is the one to quote.

Pin Index Safety System

  • Prevents misconnection at the yoke. Oxygen 2,5 · Nitrous oxide 3,5 · Air 1,5 · Carbon dioxide 1,6 · Helium/oxygen 2,4 or 4,6.
  • Pipelines instead use non-interchangeable DISS or Schrader quick-connect fittings — a different system for a different pressure zone.

Built from anesthesia_notes.pdf, pages 1–2.